Removal Procedure
Notice: Cap the fittings and plug the holes when servicing the fuel system in
order to prevent dirt and other contaminants from entering the open
pipes and passages.
Important: Always maintain cleanliness when servicing fuel system components.
- Relieve the fuel pressure. Refer to
Fuel Pressure Relief
.
- Remove the fuel rail.
Refer to
Fuel Injection Fuel Rail Assembly Replacement
.
- Clean any dirt from the fuel pressure regulator retaining ring.
- Remove the snap ring (1).
- Using a shop towel to catch any spilled fuel, lift and twist the
fuel pressure regulator in order to remove the fuel pressure regulator (2)
from the fuel pressure regulator housing.
- Remove the pressure regulator small O-ring (6).
- Remove the pressure regulator filter screen (5).
- Remove the pressure regulator large O-ring (4).
- Remove the pressure regulator O-ring back up (3).
- Cover the fuel pressure regulator housing in order to prevent
contamination from entering the fuel system.
Installation Procedure
Notice:
• | Do not use compressed air in order to test or clean a fuel pressure
regulator as damage to the fuel pressure regulator may result. |
• | Clean the fuel pressure regulator filter screen with gasoline
if necessary. |
• | Do not immerse the fuel pressure regulator in a solvent bath in
order to prevent damage to the fuel pressure regulator. |
- Install new O-rings on
the fuel pressure regulator. Lubricate the O-rings lightly with clean engine
oil.
- Install pressure regulator O-ring back up (3).
- Install pressure regulator large O-ring (4).
- Install pressure regulator filter screen (5).
- Install pressure regulator small O-ring (6).
- Install the fuel pressure regulator (2) in the fuel pressure regulator
housing.
- Install the snap ring (1).
- Install the fuel rail.
- Reconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Inspect for leaks.
10.1. | Turn ON the ignition for 2 seconds. |
10.2. | Turn OFF the ignition for 10 seconds. |
10.3. | Turn ON the ignition. |
10.4. | Check for fuel leaks. |