Step
| Action
| Value
| Yes
| No
|
DEFINITION:
Engine temperature lamp comes ON and stays ON, or the temperature gauge shows
hot, or coolant overflows from the reservoir onto the ground while the
engine is running.
|
1
| Check for a loss of
coolant. Refer to
Loss of Coolant
.
Is there a loss of coolant?
| --
| --
|
Go to Step 2
|
2
|
- Check for weak engine coolant solution.
- Perform a concentration test. Refer to
Coolant Concentration Testing
.
Does the engine still overheat?
| --
|
Go to Step 3
| System OK
|
3
|
- Check for obstructed radiator air flow or bent radiator fins.
- If necessary, remove or relocate added-on parts that block air
to the radiator. Clean away any bugs, leaves, or other debris.
Does the engine still overheat?
| --
|
Go to Step 4
| System OK
|
4
|
- Check for a loss of system pressure.
- Perform a radiator fill cap pressure test. Refer to
Pressure Cap Testing
.
Does the engine still overheat?
| --
|
Go to Step 5
| System OK
|
5
|
- Check for a faulty Engine Coolant Temperature (ECT) sensor. Refer
to one of the following procedures:
- If necessary, replace the sensor.
Does the engine still overheat?
| --
|
Go to Step 6
| System OK
|
6
|
- Check for a damaged coolant recovery reservoir.
- Check for a leaking or kinked reservoir hose.
- If necessary, reroute the reservoir hose or replace the recovery
reservoir. Refer to
Coolant Recovery Reservoir Replacement
.
Does the engine still overheat?
| --
|
Go to Step 7
| System OK
|
7
|
- Check for a loose accessory drive belt.
- Check the tension of the drive belt. Refer to the following procedures:
Does the engine still overheat?
| --
|
Go to Step 8
| System OK
|
8
|
- Check for advanced or retarded ignition timing.
- If necessary, adjust the timing.
Does the engine still overheat?
| --
|
Go to Step 9
| System OK
|
9
|
- Check for blocked cooling system passages.
- Flush the cooling system. Refer to
Flushing
.
- If necessary, remove and inspect the cylinder head.
Does the engine still overheat?
| --
|
Go to Step 10
| System OK
|
10
|
- Check for an incorrect or damaged cooling fan blade(s).
- Check for the correct fan blade(s) part number.
- If necessary, replace the fan blade(s). Refer to
Engine Cooling Fan Replacement
.
Does the engine still overheat?
| --
|
Go to Step 11
| System OK
|
11
|
- Check for inoperative cooling fans. Refer to
Electric Cooling Fan Diagnosis
in Engine Controls - 3.8 L
or
Electric Cooling Fan Diagnosis
in
Engine Controls - 5.7 L.
- If necessary, replace the cooling fan and motor. Refer to
Engine Cooling Fan Replacement
.
Does the engine still overheat?
| --
|
Go to Step 12
| System OK
|
12
|
- Check for a stuck closed thermostat. Refer to
Thermostat Diagnosis
.
- If necessary, replace the thermostat. Refer to
Engine Coolant Thermostat Replacement
.
Does the engine still overheat?
| --
|
Go to Step 13
| System OK
|
13
|
- Check for a faulty coolant pump.
- If necessary, replace the coolant pump. Refer to
Water Pump Replacement
.
Does the engine still overheat?
| --
|
Go to Step 14
| System OK
|
14
|
- Check the radiator cooling capacity.
- Check if the radiator is the proper size for the vehicle.
- If necessary, determine the proper radiator size and replace the
radiator. Refer to
Radiator Replacement
.
Is the repair complete?
| --
| System OK
| --
|