The PCM uses a common 5.0 volt reference 1 circuit as a sensor feed. This circuit supplies 5 volts to the following sensors:
• | The TP sensor |
• | The MAP sensor |
• | The EGR valve |
The PCM monitors the voltage on the 5.0 volt reference 1 circuit. This DTC sets if the voltage is out of range.
The ignition switch is in the RUN position.
• | The 5.0 volt reference circuit is out of range. |
• | All above conditions are present for more than 2 seconds. |
• | The PCM illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails. |
• | The PCM records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the PCM stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the PCM records the operating conditions at the time of the failure. The PCM writes the conditions to the Freeze Frame and updates the Failure Records. |
• | The PCM turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail. |
• | A last test failed, or current DTC, clears when the diagnostic runs and does not fail. |
• | A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic. |
• | Use a scan tool in order to clear the MIL and the DTC. |
Important:
• Remove any debris from the PCM connector surfaces before servicing
the PCM. Inspect the PCM connector gaskets when diagnosing/replacing
the PCM. Ensure that the gaskets are installed correctly. The gaskets
prevent water intrusion into the PCM. • For any test that requires probing the PCM or component harness
connectors, use the J 35616
connector test adapter kit. Using this kit prevents damage to the
harness connector terminals. Refer to
Using Connector Test Adapters
in Wiring Systems.
For an intermittent condition, refer to Symptoms .
The numbers below refer to the step numbers on the diagnostic table.
The 5 volt reference circuits for the sensors are connected together inside the PCM. Both DTCs P1635 and P1639 set at the same time, indicates a 5 voltreference circuit is shorted to a voltage.
The 5 volt reference circuits for the sensors are connected together inside the PCM. When only P1635 is set, this indicates a short to ground on one of the 5 volt reference circuits.
This step isolates the 5 volt reference circuit from the sensor signal circuit.
This step determines if the 5 volt reference circuits or the fuel level sensor signal circuit are only shorted when the fuel pump is enabled. You may have to enable the fuel pump a couple of times to see if the voltages increase. Inspect the fuel pump harness thoroughly for being shorted to the fuel tank pressure sensor and/or the fuel level sensor.
The Data list can be changed while in output controls. Select the MORE soft key to select the next Data list. This procedure is necessary to view all parameters. Refer to scan tool users guide for detailed information.
The 5 volt reference circuits may be shorted to another PCM circuit. The shorted circuit may not be apparent when the PCM harness connector is disconnected. Testing continuity from each 5 volt reference circuit isolates the shorted circuit. For detailed circuit information, refer to appropriate full page schematics.
For detailed circuit information, refer to appropriate full page schematics.
This step is testing for a component failure. Disconnecting each component individually isolates which component might be causing this DTC to set.
Step | Action | Value(s) | Yes | No | ||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
1 | Did you perform the Powertrain On-Board Diagnostic (OBD) System Check? | -- | ||||||||||||||||||
Did both DTCs P1635 and P1639 fail this ignition? | -- | |||||||||||||||||||
Did DTC P1635 fail this ignition? | -- | |||||||||||||||||||
Important: If DTCs P1635 and P1639 set go to step 5. If only DTC P1635 sets go to step 9.
Does the scan tool indicate that DTC P1635 or P1635 and P1639 set this ignition? | -- | Go to Diagnostic Aids | ||||||||||||||||||
Does the scan tool display any of the voltages at or above the specified value? | 5V | |||||||||||||||||||
Do any of the voltages increase when the fuel pump was turned ON? | -- | |||||||||||||||||||
7 |
Do any of the circuits measure greater than the specified value? | 5.1V | ||||||||||||||||||
Important: Before proceeding remove the following fuses:
Do any of the circuits indicate a resistance within the specified range? | 0-2ohms | |||||||||||||||||||
Does the test lamp illuminate for any of the circuits? | -- | |||||||||||||||||||
10 | Test continuity from each 5 volt reference circuit to all other PCM circuits at the PCM harness connector using the DMM. Refer to Testing for Continuity in Wiring Systems. This must be performed for each 5 volt reference circuit. Do any of the circuits indicate a resistance within the specified range? | 0-2ohms | ||||||||||||||||||
11 | Repair the short between the fuel pump circuit and the appropriate 5 volt reference circuit or signal circuit. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||||||||||||||
12 | Repair the short to voltage on the appropriate 5 volt reference circuit. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||||||||||||||
13 | Repair the short between the appropriate 5 volt reference circuit and the PCM circuit that had continuity. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||||||||||||||
14 | Repair the short to ground on the appropriate 5 volt reference circuit. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||||||||||||||
Important: Repeat this procedure for each component.
Does the scan tool indicate that DTC P1635/P1639 passed with the component disconnected? | -- | |||||||||||||||||||
16 | Replace the component for which the Diagnostic Trouble Code passed. Refer to the appropriate replacement procedure. Is the action complete? | -- | -- | |||||||||||||||||
17 |
Important:: Program the replacement PCM. Refer to Powertrain Control Module Replacement/Programming . Replace the PCM. Is the action complete? | -- | -- | |||||||||||||||||
18 | Repair the short to voltage on the appropriate signal circuit. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||||||||||||||
19 |
Does the scan tool indicate that this test ran and passed? | -- | ||||||||||||||||||
20 | Select the Capture Info option and the Review Info option using the scan tool. Are any DTCs displayed that you have not diagnosed? | -- | Go to the applicable DTC table | System OK |