The L-terminal circuit from the generator is a discrete circuit (a discrete circuit has no splices and only one source and one destination) into the PCM. The PCM applies ignition voltage to the generator L terminal circuit. A small amount of current flows from this circuit through the generator windings to create a magnetic field which starts the generator process. When the generator is at operating speed and producing voltage, a solid state switch for the L terminal circuit in the generator opens and the PCM detects that the initial startup current flow has stopped.
The PCM expects to detect low voltage on the L terminal circuit prior to the generator rotating at operating speed and conversely expects the circuit to be at ignition voltage potential when the generator is operational. When the PCM detects a fault (circuit shorted to ground, or circuit shorted to a voltage), the battery lamp will illuminate.
Important:
• Remove any debris from the PCM connector surfaces before servicing
the PCM. Inspect the PCM connector gaskets when diagnosing/replacing the PCM.
Ensure that the gaskets are installed correctly. The gaskets prevent water
intrusion into the PCM. • For any test that requires probing the PCM or component harness
connectors, use the Connector Test Adapter Kit J 35616
. Using this kit prevents any damage to the harness connector
terminals. Refer to
Using Connector Test Adapters
in Wiring Systems.
A generator fault, such as a shorted output diode, malfunctioning regulator, an open or shorted rotor, or an open sense lead may cause a low battery charge condition. Refer to Diagnostic Starting Point - Engine Electrical in Engine Electrical.
The numbers below refer to the step numbers on the Diagnostic Table.
Step | Action | Value(s) | Yes | No |
---|---|---|---|---|
1 | Did you perform the Powertrain On-Board Diagnostic (OBD) System Check? | -- | ||
Does the scan tool display the Generator L terminal as Inactive? | -- | |||
3 | Measure the voltage at the battery using the DMM. Is the battery voltage within the specified range? | 13-15V | Go to Diagnostic Aids | |
4 | Probe the Generator battery feed circuit using the J 35616-200 test lamp connected to ground. Refer to Probing Electrical Connectors in Wiring Systems. Does the test lamp illuminate? | -- | Go to Diagnostic Starting Point - Engine Electrical in Engine Electrical | |
5 |
Is the voltage the same or more than the specified value ? | 10V | ||
6 |
Does the DMM indicate continuity? | -- | ||
7 | Repair the open/high resistance in the generator circuit. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | System OK | -- |
8 |
Did you find and correct the condition? | -- | System OK | |
9 |
Important:: Program the replacement PCM. Refer to Powertrain Control Module Replacement/Programming . Replace the PCM. Is the action complete? | -- | System OK | -- |
10 |
Did you find and correct the condition? | -- | System OK | |
Replace the generator. Refer to Generator Replacement in Engine Electrical. Is the action complete? | -- | System OK | -- |