Visual Aiming Preperation Procedure
Important: Some state and local laws specify requirements for headlamp aim. All
of these laws must be complied with when performing any headlamp aiming operations.
Headlamp aim should be checked:
| • | When a new headlamp capsule is installed |
| • | If service or repairs to the front end area may have disturbed
the headlamps or their mounting |
| • | The area will consist of a level surface large enough to allow
for a vehicle and an additional 7.62 m (25 ft) measured from
face of lamps to the front of the aiming screen. |
| • | The screen will be 1.52 m (5 ft) high
x 3.66 m (12 ft) wide with a matte white surface well shaded
from extraneous light, and properly adjusted to the floor on which the vehicle
stands. Provisions should be made to align the screen parallel with the
vehicle. |
| • | The screen shall be provided with a fixed vertical centerline,
two laterally adjustable vertical tapes, and one vertically adjustable horizontal
tape. |
| • | If a regular commercial aiming screen is not available, the screen
may consist of a vertical wall having a clear uninterrupted area approximately
1.83 m (6 ft) high and 3.66 m (12 ft)
wide. The surface should be finished with a washable non-gloss white paint. |
| • |
After the aiming screen
has been set up in a permanent location, paint a reference line on the floor
directly under the lens of the lamps to indicate the proper location of the
headlamps when they are being aimed: |
| - | Distance between headlamps (1) |
| - | Center line of screen (2) |
| - | Adjustable vertical pointer (3) |
| - | Adjustable horizontal tape (4) |
| - | Diagram of light screen (5) |
| - | Vertical center line ahead of right headlamp pointer position (6) |
| - | Adjustable vertical pointer |
| - | Horizontal center line of lamps |
| - | Vertical center line ahead of left headlamp |
Prior to aiming the headlamps, the following steps must be taken:
- Remove any snow, ice or mud from the vehicle.
- The vehicle must have a full tank of gas.
- Stop all other work on the vehicle.
- If any service has been performed on the vehicle, make sure that
all of the components are back in their original place.
- The vehicle must be on a level surface.
- The vehicle left tires
must be aligned with the reference line extending from the screen with the
headlamps aligned with the reference line.
- Do not load any cargo in the vehicle.
- The vehicle must contain one person or 72.56 kg (160 lb)
on the driver's seat.
- Inflate the tires to the proper pressure.
- Simulate the vehicle loads if the intended use of the vehicle
is for hauling heavy loads or towing a trailer.
- Rock the vehicle in order to stabilize the suspension.
- Turn on the headlamps to low beam and observe the left and the
top edges of the high intensity zone on the screen. The edges of the high
intensity zone should fall within the specifications.
Headlamp Aiming Procedure
- Open the hood.
- Measure from the floor
to the center of the headlamp bulb. Some headlamps have an aim dot marked
on the headlamp lens.
- At the screen, measure from the floor and place the horizontal
tape at the measured distance.
- Measure from the reference line on the floor to the left headlamp
bulb centerline.
- At the screen, measure from the reference line and place the vertical
tape at the measured distance.
- Measure from the reference line on the floor to the right headlamp
bulb centerline.
- At the screen, measure from the reference line and place the vertical
tape at the measured distance.
Important: DO NOT cover the headlamp, this may cause excessive heat build up.
- Turn on the low beam headlamps
and block the light from projecting onto the screen from the passenger side
headlamp.
- Adjust the horizontal
aim screw (2) and vertical aim screw (3) of the headlamps
to the specifications required by the state and the local authorities, or
as shown in step number 8.
- Repeat the aiming procedure for the passenger side headlamp while
blocking the light from projecting onto the screen from the driver side headlamp.
- Turn the headlamps OFF.
- Close the hood.
