Transmission Fluid Cooler Pipe Replacement - Rear w/AWD
Tools Required
J 44827
Transmission Cooler Quick Connect
Removal Procedure
- Remove the engine oil filter. Refer to
Engine Oil and Oil Filter Replacement
.
- Remove the left hand (LH) intermediate shaft bearing assembly. Refer to
Front Drive Axle Intermediate Shaft Bearing Assembly Replacement
.
- Using the
J 44827
, disconnect the front transmission oil cooler (TOC) lines
from the rear TOC lines.
- Remove the rear TOC line to transmission retainer bolt.
- Disconnect the rear TOC lines from the transmission.
- Remove and discard the O-rings.
- Remove the TOC retainer bracket bolt.
Important: Reposition the TOC lines to gain access to the retainer bracket rivets. The TOC lines must be removed individually.
- Dill out the retainer bracket rivets.
- Remove the retainer bracket.
- Remove the TOC lines.
Installation Procedure
- Install the TOC lines.
- Install the retainer bracket.
- Install the retainer bracket to the TOC lines.
- Rivet the retainer bracket to the TOC lines.
Notice: Refer to Fastener Notice in the Preface section.
- Install the TOC retainer bracket bolt.
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Install new O-rings to the rear TOC lines.
- Connect the rear TOC lines to the transmission.
- Install the rear TOC line to transmission retainer bolt.
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Connect the front TOC lines to the rear TOC lines.
- Install the LH intermediate shaft bearing assembly. Refer to
Front Drive Axle Intermediate Shaft Bearing Assembly Replacement
.
- Install the engine oil filter. Refer to
Engine Oil and Oil Filter Replacement
.
Transmission Fluid Cooler Pipe Replacement - Rear w/RWD
Tools Required
J 44827
Transmission Cooler Quick Connect
Removal Procedure
- Remove the engine oil filter. Refer to
Engine Oil and Oil Filter Replacement
.
- Remove the left hand (LH) front wheel. Refer to
Tire and Wheel Removal and Installation
.
- Remove the LH front splash shield retainers.
- Remove the LH front splash shield.
- Using the
J 44827
, disconnect the front transmission oil cooler (TOC) lines from the rear TOC lines.
- Remove the rear TOC line to transmission retainer bolt.
- Disconnect the rear TOC lines from the transmission.
- Remove and discard the O-rings.
- Remove the TOC retainer bracket bolt.
Important: Reposition the TOC lines to gain access to the retainer bracket rivets. The TOC lines must be removed individually
- Dill out the retainer bracket rivets.
- Remove the retainer bracket.
- Remove the TOC lines.
Installation Procedure
- Install the TOC lines.
- Install the retainer bracket.
- Install the retainer bracket to the TOC lines.
- Rivet the retainer bracket to the TOC lines.
Notice: Refer to Fastener Notice in the Preface section.
- Install the TOC retainer bracket bolt.
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Install new O-rings to the rear TOC lines.
- Connect the rear TOC lines to the transmission.
- Install the rear TOC line to transmission retainer bolt.
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Connect the front TOC lines to the rear TOC lines.
- Install the LH front splash shield.
- Install the LH front splash shield retainers.
- Install the LH front wheel. Refer to
Tire and Wheel Removal and Installation
.
- Install the engine oil filter. Refer to
Engine Oil and Oil Filter Replacement
.