The air temperature controls are divided into 4 primary areas:
• | The Heating and Air Conditioning System |
• | Auxiliary heating and A/C system |
HVAC Control Components
HVAC Control Module
The HVAC control module is a GMLAN device that interfaces between the operator and the HVAC system to maintain air temperature and distribution settings. The battery positive voltage circuit provides power that the HVAC control module uses for keep alive
memory (KAM). The body control module (BCM), which is the vehicle power mode master, provides a device on signal. The control module supports the following features:
Feature
| Availability
|
Afterblow
| Available if reprogrammed by the technician
|
Purge
| Yes
|
Personalization
| Yes
|
Actuator Calibration
| No
|
Heated Seat Control
| Optional
|
Remote Start and Personalization
When the Remote Start feature is activated through the key FOB, it starts up the vehicles automatic HVAC control system according to the previous settings of the system before turning the vehicle off. When the outside temperature is cold, the automatic
HVAC control system will start up the rear window defogger and if the vehicle has heated seats, they will also turn on. Cooled seat are activated during a remote start. Normal operation of the automatic HVAC control system will return after the key is turned
to RUN position.
If the remote start personalization feature for climate control is selected through radio, the HVAC control module will receive information that defines the current driver of the vehicle from the Remote Keyless Entry via GMLAN. This information shall be
stored inside the HVAC control module memory. When a different key fob is selected, the HVAC control module will recall the appropriate driver settings. When the HVAC control module is first turned ON, the last stored settings for the current driver will be
activated. Upon a battery reset, the HVAC control module shall also set the driver ID to Driver#2. The HVAC system will memorize the following system configurations for up to 2 unique drivers:
• | Passenger set temperature |
• | A/C compressor request, auto ON or A/C OFF |
OnStar® Blower Control ON/OFF
During OnStar® audio control ON, the HVAC control module receives signals from OnStar® to reduce blower speed level. When OnStar® audio control is active, the blower control runs the fan at a reduced speed to enable audio communications. This
ensures that all incoming and outgoing voice calls will be recognized by the OnStar® module. The driver is allowed to override the OnStar® auto blower level by increasing or decreasing it manually to any desired level. When OnStar® no longer sends
the request for blower control the HVAC control module will cancel OnStar® blower control and resume previous blower level if no manual override of the blower was selected.
Air Temperature Actuators
The air temperature actuator is a 5-wire bi-directional electric motor that incorporates a feedback potentiometer. Low reference, 5-volt reference, position signal, and 2 control circuits enable the actuator to operate. The driver air temperature
actuator is a reverse polarity motor. The control circuits use either a 0 or 12-volt value to coordinate the actuator movement. When the actuator is at rest, both control circuits have a value of 0 volts. In order to move the actuator, the HVAC control
module grounds one of the control circuits while providing the other with 12 volts. The HVAC control module reverses the polarity of the control circuits to move the actuator in the opposite direction. When the actuator shaft rotates, the potentiometers
adjustable contact changes the door position signal between 0-5 volts. The HVAC control module uses a range of 0-255 counts to index the actuator position. The door position signal voltage is converted to a 0-255 count
range. When the module sets a commanded, or targeted value, one of the control circuits is grounded. As the actuator shaft rotates the changing position signal is sent to the module. Once the position signal and the commanded value are the same, the module removes
power and ground from the control circuits.
Air Temperature Sensors
The air temperature sensors are 2-wire negative temperature co-efficient thermistors. The vehicle uses the following air temperature sensors:
A signal and low reference circuit enables the sensor to operate. As the air temperature surrounding the sensor increases, the sensor resistance decreases. The sensor signal decreases as the resistance decreases. The sensor signal varies between 0-5 volts.
The HVAC control module converts the signal to a range between 0-255 counts.
The inside temperature sensor operates within a temperature range between -40°C to +150°C. If the sensor is shorted to ground, voltage, or an open, the system will operate using an estimated default value to allow the system to operate. The
ambient sensor operates within a temperature range between -40°C to +125°C (-40°F to +257°F). If the HVAC control module has determined that the ambient temperature sensor has failed, the driver information center (DIC) display shall
display (-°F) in place of the outside air temperature. If the sensor is shorted to ground, voltage, or an open, the system will operate using an estimated default value to allow the system to operate. If the engine sensor reading when the vehicle is
turned on less than the sensor reading before the vehicle was turned off, or if the engine has not been started in 3 hours, then the actual ambient air temperature sensor reading is displayed. Also at vehicle speeds greater than 16 km/h (10 mph),
the ambient air temperature displayed may be allowed to increase, but only at a slow, filtered rate. The HVAC control module displays the ambient air temperature value. The ambient air temperature value can be updated by an outside air instant update feature.
To use this feature, press the following switches on the HVAC control module while holding down the Left Temperature Up and the PASS enable button, press the Rear Defog button.
Sunload Sensor
The sunload sensor is a 2-wire photo diode. The vehicle uses left and right sunload sensors. The 2 sensors are integrated into the sunload sensor assembly along with the ambient light sensor. Low reference and signal circuits enable the sensor to
operate. As the sunload increases, the sensor signal decreases. The sensor operates within an intensity range between completely dark and bright. The sensor signal varies between 0-5 volts. The HVAC control module converts the signal to a range
between 0-255 counts. The sunload sensor provides the HVAC control module a measurement of the amount of light shining on the vehicle. Bright or high intensity sunlight causes the vehicles inside temperature to increase. The HVAC system compensates
for the increased temperature by diverting additional cool air into the vehicle. If the sensor is open or shorted, no sunload adjustment occurs and the SERVICE A/C SYSTEM message is displayed in the instrument panel cluster (IPC).
Evaporator Temperature Sensor
The HVAC control module monitors the temperature of the air passing through the evaporator by the A/C evaporator air temperature sensor. This sensor is located on the backside of the evaporator core. The temperature is used to cycle the A/C compressor
ON and OFF to prevent the evaporator core from freezing. A thermistor inside the sensor varies its resistance to monitor the evaporator air temperature. The HVAC control module monitors the voltage drop across the thermistor when supplied with a 5-volt reference
signal. The HVAC control module will send a GMLAN message to the engine control module (ECM) to stop requesting the A/C compressor clutch operation if the temperature drops below -4°C (25°F). The sensor must be above 2°C (36°F) to request
the A/C compressor clutch again.
The sensor operates within a temperature range between -40 to +215°C (-40 to +355°F). If the HVAC control module detects an open in the evaporator temperature sensor or circuit, the GMLAN message sent to the ECM will not submit the
A/C ON request. The HVAC control module will then send a request to instrument panel for display of the SERVICE A/C SYSTEM that will be displayed on the DIC. The HVAC control module will also turn off the A/C LED on the HVAC control module as long as the condition
is present, if the A/C button is pushed the LED will flash 3 times and remain OFF.
A/C Refrigerant Pressure Sensor
The A/C refrigerant pressure sensor is a 3-wire piezoelectric pressure transducer. A 5-volt reference, low reference, and signal circuits enable the sensor to operate. The A/C pressure signal can be between 0-5 volts. When the A/C refrigerant
pressure is low, the signal value is near 0 volts. When the A/C refrigerant pressure is high, the signal value is near 5 volts.
The A/C refrigerant pressure sensor prevents the A/C system from operating when an excessively high or low pressure condition exists.
If the ECM detects a failure in the A/C refrigerant pressure sensor or circuit, the GMLAN message sent to the HVAC control module will be invalid. The HVAC control module will then send a request to the IPC for display of the SERVICE A/C SYSTEM that will
be displayed on the DIC. The HVAC control module will also turn off A/C OFF LED display on the HVAC control module as long as the condition is present, if the A/C button is pushed the LED will flash 3 times and remain OFF.
Heating and A/C Operation
The purpose of the heating and A/C system is to provide the following:
• | Remove humidity from the interior of the vehicle |
• | Reduce windshield fogging |
Regardless of the temperature setting, the following can effect the rate that the HVAC system can achieve a desired temperature:
• | Recirculation actuator setting |
• | Difference between inside and desired temperature |
• | Difference between ambient and desired temperature |
• | Blower motor speed setting |
The HVAC control module commands or monitors the following actions when an air temperature setting is selected.
• | Warmest Position--The air temperature actuator door position directs maximum air flow through the heater core. |
• | Coldest Position--The air temperature actuator door position directs maximum air flow around the evaporator core. |
• | Between the Warmest and Coldest Position--The following sensors are monitored to direct the appropriate amount of air through the heater core to achieve the desired temperature: |
The A/C system is engaged by selecting any switch on the HVAC control module except the A/C OFF switch. The A/C switch will illuminate A/C OFF when the A/C switch is selected. The control module sends a class 2 A/C request message to the engine
control module (ECM) for A/C compressor clutch operation. The following conditions must be met in order for the ECM to turn ON the compressor clutch:
- | Evaporator Temperature more than 4°C (25°F) |
- | Control module operating range 9-16 volts |
- | Engine coolant temperature (ECT) is less than 125°C (257°F). |
- | A/C pressure is between 3 137 kPa (455 psi) and 210 kPa (210 psi). |
Once engaged, the compressor clutch will be disengaged for the following conditions:
• | Throttle position is 90 percent. |
• | A/C pressure is more than 3 137 kPa (455 psi). |
• | A/C pressure is less than 193 kPa (28 psi). |
• | ECT is more than 125°C (257°F). |
• | ECM detects excessive torque load. |
• | ECM detects insufficient idle quality. |
• | ECM detects a hard launch condition. |
When the compressor clutch disengages, the compressor clutch diode protects the electrical system from a voltage spike.
Dual Zone Operation
The HVAC control module has temperature settings for the driver and the passenger. If the passenger setting is turned OFF then the driver setting controls both driver and passenger and rear seat temperature actuators. The passenger and rear setting cannot
be used without the driver setting also being ON. The passenger setting can be turned ON by pressing the PASS button or the passenger colder and warmer buttons, to turn off press the PASS button. The rear control can be turned ON and OFF using the front HVAC
control module. The rear control can also be turned ON by touching any rocker button on the control head, the fan blower rocker button when going down in blower speed will turn OFF the control head. When the passenger setting is ON, the passenger temperature
can be adjusted independently from the driver setting and the passenger temperature is displayed on the passenger side of the HVAC control module. A different sunload on one side of the vehicle may cause different discharge air temperatures, even when the passenger
setting is not turned ON.
Automatic Operation
In automatic operation, the HVAC control module will maintain the comfort level inside of the vehicle by controlling the A/C compressor clutch, the blower motor, the air temperature actuators, mode actuator and recirculation actuator.
To place the HVAC system in automatic mode, the following is required:
• | The blower motor switch must be in the AUTO position. |
• | The air temperature switch must be in any other position other than 60 or 90 degrees. |
• | The mode knob must be in the AUTO position. |
Once the desired temperature is reached, the blower motor, mode, recirculation and temperature actuators will automatically adjust to maintain the temperature selected. The HVAC control module performs the following functions to maintain the desired air
temperature:
• | Regulate blower motor speed |
• | Position the air temperature actuator |
• | Position the mode actuator |
• | Position the recirculation actuator |
When the warmest setting 90°F is selected in automatic operation, the blower speed will increase gradually, to the maximum speed. Temperature actuators will be in full heat position, mode actuators will be in floor position while maintaining 90°F
temperature setting. When normal operating temperature is reached, the blower will stay on high speed and the air temperature actuators will stay in the full heat position.
When the coldest setting 60°F is selected in automatic operation, the blower will stay on high and the air temperature actuators will stay in the full cold position. The mode actuator will remain in panel position and the recirculation actuator will
remain in RECIRC position.
In cold temperatures, the automatic HVAC system will provide heat in the most efficient manner. The vehicle operator can select an extreme temperature setting, but the system will not warm the vehicle any faster. In warm temperatures, the automatic HVAC
system will also provide air conditioning in the most efficient manner. Selecting an extremely cool temperature will not cool the vehicle any faster.
Auxiliary HVAC Control Module
The auxiliary HVAC control module is a GMLAN device that interfaces between the operator, the front HVAC control module and the Aux. HVAC system to maintain air temperature and air distribution settings. Battery voltage, ground and LED dimming are supplied
to the Aux. HVAC control module. The front HVAC control module monitors the position of the rear air temperature actuator and the rear mode actuator. The front HVAC module will move the actuators to the proper position when it receives a request from the Aux.
HVAC control module on which position to place the actuator. When the front climate control system is turned off or in defrost mode, the rear climate control system is turned off. The rear system will turn back on once another front mode is selected.
Auxiliary Air Temperature Actuator
The auxiliary air temperature actuator is a 5-wire bi-directional electric motor that incorporates a feedback potentiometer. Low reference, 5-volt reference, position signal, and 2 control circuits enable the actuator to operate. The control circuits use
either a 0 or 12-volt value to coordinate the actuator movement. When the actuator is at rest, both control circuits have a value of 0 volts. In order to move the actuator, the HVAC control module grounds one of the control circuits while providing
the other with 12 volts. The HVAC control module reverses the polarity of the control circuits to move the actuator in the opposite direction. When the actuator shaft rotates, the potentiometers adjustable contact changes the door position signal between
0-5 volts. The HVAC control module uses a range of 0-255 counts to index the actuator position. The door position signal voltage is converted to a 0-255 count range. When the module sets a commanded, or targeted value,
one of the control circuits is grounded. As the actuator shaft rotates, the changing position signal is sent to the module. Once the position signal and the commanded value are the same, the module removes power and ground from the control circuits.
Steering Wheel Controls
The HVAC control module receives GMLAN messages from the radio interface that the driver has activated a steering wheel control switch. The steering wheel control buttons can be reconfigured to control the following functions:
• | Driver set temperature increase |
• | Driver set temperature decrease |
In order to configure the steering wheel controls, refer to
Radio/Audio System Description and Operation. The HVAC system interprets the fan and set temperature switches on the steering wheel as if the driver had
activated the same switch function on the HVAC control module.