Step
| Action
| Values
| Yes
| No
|
DEFINITION: The high and low side pressures may be normal or slightly less than normal.
• | Slight Refrigerant Under Charge |
• | Refrigerant Contamination |
|
1
| Were you sent here from the air conditioning (A/C) System Performance Test?
| --
| Go to
Step 2
| Go to
Air Conditioning (A/C) System Performance Test
|
2
| Refer to the instrument panel (I/P) outlet air temperatures recorded during the A/C system performance test.
Does the discharge air temperature between the right and left center I/P outlets vary by more than 3°C (5°F)?
| --
| Go to
Step 7
| Go to
Step 3
|
3
| Did the customer mention that the A/C system output temperatures are good at first, but then turn warm during extended drives?
| --
| Go to
Step 4
| Go to
Step 5
|
4
| Increase engine speed to 2,000 RPM.
During extended operation of the A/C system, does the low side pressure decrease, possibly accompanied by heavy frost on the liquid line between the expansion device and the evaporator?
| --
| Go to
Air Conditioning (A/C) Diagnostics - Pressure Zone D
| Go to
Step 5
|
5
|
- Refer to the pressures recorded during the A/C system performance test.
Caution: Avoid contact with moving parts and hot surfaces while working around
a running engine in order to prevent physical injury.
- Inspect for the following conditions:
• | The high side pressure slightly greater than the specified pressure ranges but still within Zone A on the A/C Pressure-Zone Classification Chart in the A/C System Performance Test. Refer to
Air Conditioning (A/C) System Performance Test . |
• | The discharge line is hot. |
• | The suction line is cool. |
Do the listed conditions exist?
| --
| Go to
Step 7
| Go to
Step 6
|
6
|
- Refer to the pressures recorded during the A/C system performance test.
- Inspect for the following conditions:
• | The low side pressure slightly lower than the specified pressure ranges but still within zone A on the A/C Pressure-Zone Classification Chart in the A/C System Performance Test. Refer to
Air Conditioning (A/C) System Performance Test . |
• | The discharge line is warm-to-hot. |
• | The suction line is cool-to-warm. |
Do the listed conditions exist?
| --
| Go to
Step 8
| Go to
Air Temperature Malfunction
|
7
| The A/C system may be undercharged.
- Leak test the A/C system. Refer to
Leak Testing .
- Recharge the A/C system to specifications. Refer to
Refrigerant Recovery and Recharging .
Is the action complete?
| --
| Go to
Step 14
| --
|
8
| The A/C system may be contaminated.
View the information screen on
J 43600 ACR 2000 Air Conditioning Service Center for detection of foreign gases in the A/C system.
Do foreign gases exist?
| --
| Go to
Step 9
| Go to
Step 10
|
9
|
- Evacuate the A/C system to a scavenging tank. Refer to
Refrigerant Recovery and Recharging .
- Recharge the A/C system to specifications.
Is the action complete?
| --
| Go to
Step 14
| --
|
10
| The A/C system may contain too much moisture or air.
- Evacuate and recharge the A/C system to specifications. Refer to
Refrigerant Recovery and Recharging .
- Operate the A/C system and check the I/P outlet air temperatures. Refer to
Air Conditioning (A/C) System Performance Test .
Are the I/P outlet air temperatures within the specified ranges of the A/C Performance Test Table?
| --
| Go to
Step 15
| Go to
Step 11
|
11
| The A/C system may contain too much refrigerant oil.
- Recover the refrigerant from the A/C system. Refer to
Refrigerant Recovery and Recharging .
- Remove the condenser. Refer to
Condenser Replacement .
- Drain and measure the refrigerant oil from the condenser.
Was more than the specified amount of refrigerant oil drained from the condenser?
| 148 ml (5 oz)
| Go to
Step 12
| Go to
Step 13
|
12
|
- Install the condenser. Refer to
Condenser Replacement .
- Flush the A/C system. Refer to
Flushing .
- Recharge the A/C system. Refer to
Refrigerant Recovery and Recharging .
Are the actions complete?
| --
| Go to
Step 14
| --
|
13
|
- Add the specified amount of refrigerant oil to the accumulator. Refer to
Refrigerant System Capacities .
- Install the condenser. Refer to
Condenser Replacement .
- Recharge the A/C system. Refer to
Refrigerant Recovery and Recharging .
Are the actions complete?
| --
| Go to
Step 14
| --
|
14
|
- Record the low and high side pressures and the I/P outlet air temperature.
- Compare the I/P outlet air temperatures to those listed in the A/C System Performance Chart. Refer to
Air Conditioning (A/C) System Performance Test .
Are the high and low side pressures and I/P outlet air temperatures within specifications?
| --
| Go to
Step 15
| Go to
Air Conditioning (A/C) System Performance Test
|
15
| Operate the system in order to verify the repair.
Did you find and correct the condition?
| --
| System OK
| Go to
Symptoms - HVAC Systems - Automatic
|