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Customer Satisfaction -- Loose Rear Differential Bolt - Noise

Subject:07271 -- Loose Rear Differential Bolt - Noise

Models:2008 Cadillac CTS



THIS PROGRAM IS IN EFFECT UNTIL OCTOBER 31, 2008.

Condition

On certain 2008 model year Cadillac CTS vehicles, one or more ring gear bolts in the rear differential may not have been tightened to specification. If a bolt loosens and backs out, the bolt would contact the internal surfaces of the differential housing. The metal-to-metal contact would produce a metallic noise. Continued operation could result in damage to the differential housing which would be accompanied by a loud noise.

Correction

Dealers are to replace the rear differential.

Vehicles Involved

Involved are certain 2008 model year Cadillac CTS vehicles built within these VIN breakpoints:

Year

Division

Model

From

Through

2008

Cadillac

CTS

80114564

80122165

Important: Dealers are to confirm vehicle eligibility prior to beginning repairs by using the GM Vehicle Inquiry System (GMVIS). Not all vehicles within the above breakpoints may be involved.

For dealers with involved vehicles, a listing with involved vehicles containing the complete vehicle identification number, customer name, and address information has been prepared and will be provided through the applicable system listed below. Dealers will not have a report available if they have no involved vehicles currently assigned.

-- US dealers - GM DealerWorld Recall Information

-- Export dealers - sent directly to dealers

The listing may contain customer names and addresses obtained from Motor Vehicle Registration Records. The use of such motor vehicle registration data for any purpose other than follow-up necessary to complete this program is a violation of law in several states/provinces/countries. Accordingly, you are urged to limit the use of this report to the follow-up necessary to complete this program.

Parts Information

Notice: The rear differential is shipped without fluid. To avoid part damage, add the required amount of fluid to the rear differential. Refer to Lubrication Specifications in SI for fluid information. Remove the mass dampener from the old rear differential and install it on the new rear differential.

Parts required for this program are to be obtained from General Motors Service and Parts Operations (GMSPO). Please refer to your "involved vehicles listing" before ordering parts. Normal orders should be placed on a DRO = Daily Replenishment Order. In an emergency situation, parts should be ordered on a CSO = Customer Special Order.

Part Number

Description

Qty/ Vehicle

25868433

Carrier, Diff (3.23 Ratio w/o Positraction L/Slip R/Axl)

1

25868434

Carrier, Diff (3.23 Ratio w/ Positraction L/Slip R/Axl)

1

25868436

Carrier, Diff (3.42 Ratio w/ Positraction L/Slip R/Axl)

1

15852707

Rear Differential Vent

1

89021677

Lubricant, GL-5 Synthetic, SAE 75W-90

1

01052358

Lubricant, Limited-Slip Differential (for use with limited slip differentials only)

1

Service Procedure

Notice: The torque specifications below supersede the torque specifications provided in SI. Torque the following fasteners to the torque specifications below to avoid part damage.

-- Halfshaft-to-RDM Bolts: 80 N·m(59 lb ft)

-- Rear Differential Mounting Bolt: 220 N·m(162 lb ft)

Notice: Align the math mounting paint dot (1) on the RDM to the propshaft as shown in the illustration to avoid a vibration condition.


    Object Number: 2021478  Size: SH
  1. Replace the rear differential. Refer to Differential Replacement in SI.

  2. Object Number: 2021310  Size: SH
  3. Remove the mass damper and bracket assembly.
  4. 2.1. Remove the damper bolt (1).
    2.2. Remove the bracket bolt (2).
    2.3. Re-install the bracket and damper onto the new axle.
    2.4. Ensure proper orientation to prevent contact with the rear cradle (3).
    2.5. Torque both bolts to 60 N·m (44 lb ft).

Courtesy Transportation - For US

The General Motors Courtesy Transportation program is intended to minimize customer inconvenience when a vehicle requires a repair that is covered by the New Vehicle Limited Warranty. The availability of courtesy transportation to customers whose vehicles are within the warranty coverage period and involved in a product program is very important in maintaining customer satisfaction. Dealers are to ensure that these customers understand that shuttle service or some other form of courtesy transportation is available and will be provided at no charge. GM Dealers should refer to the General Motors Service Policies and Procedures Manual for Courtesy Transportation guidelines.

Claim Information

Submit a Product Claim with the information indicated below:

Repair Performed

Part Count

Part No.

Parts Allow

CC-FC

Labor Op

Labor Hours*

Replace Rear Differential

3

--

*

MA-96

V1722

3.2

Add: Lubricant for Limited-Slip Differential

1

Courtesy Transportation for vehicles within the New Vehicle Limited Warranty (US & Canadian GM Dealers)

N/A

N/A

N/A

MA-96

**

N/A

* The "Parts Allowance" should be the sum total of the current GMSPO Dealer net price plus applicable Mark-Up or Landed Cost Mark-Up (for Export) for the differential, vent, and fluids needed to complete the repair.

** Submit courtesy transportation using normal labor operations for courtesy transportation as indicated in the GM Service Policies and Procedures Manual for vehicles within the New Vehicle Limited Warranty.

Refer to the General Motors WINS Claims Processing Manual for details on Product Recall Claim Submission.

Customer Notification - For US

General Motors will notify customers of this program on their vehicle (see copy of customer letter included with this bulletin).

Customer Notification - For Export

Letters will be sent to known owners of record located within areas covered by the US National Traffic and Motor Vehicle Safety Act. For owners outside these areas, dealers should notify customers using the attached sample letter.

Dealer Program Responsibility - All

All unsold new vehicles in dealers' possession and subject to this program must be held and inspected/repaired per the service procedure of this program bulletin before customers take possession of these vehicles.

Dealers are to service all vehicles subject to this program at no charge to customers, regardless of mileage, age of vehicle, or ownership, through October 31, 2008.

Customers who have recently purchased vehicles sold from your vehicle inventory, and for which there is no customer information indicated on the dealer listing, are to be contacted by the dealer. Arrangements are to be made to make the required correction according to the instructions contained in this bulletin. A copy of the customer letter is provided in this bulletin for your use in contacting customers. Program follow-up cards should not be used for this purpose, since the customer may not as yet have received the notification letter.

In summary, whenever a vehicle subject to this program enters your vehicle inventory, or is in your dealership for service through October 31, 2008, you must take the steps necessary to be sure the program correction has been made before selling or releasing the vehicle.

October 2007

Dear General Motors Customer:

We have learned that on your 2008 model year Cadillac CTS one or more ring gear bolts in the rear differential may not have been tightened to specification. If a bolt loosens and backs out, the bolt would contact the internal surfaces of the differential housing. The metal-to-metal contact would produce a metallic noise. Continued operation could result in damage to the differential housing which would be accompanied by a loud noise.

Your satisfaction with your 2008 model year Cadillac CTS is very important to us, so we are announcing a program to prevent this condition or, if it has occurred, to fix it.

What We Will Do: To correct this condition, your Cadillac dealer will replace the rear differential. This service will be performed for you at no charge until October 31, 2008 .

What You Should Do: To limit any possible inconvenience, we recommend that you contact your dealer as soon as possible to schedule an appointment for this repair. By scheduling an appointment, your dealer can ensure that the necessary parts will be available on your scheduled appointment date.

Customer Reply Form: The enclosed customer reply form identifies your vehicle. Presentation of this form to your dealer will assist in making the necessary correction in the shortest possible time. If you no longer own this vehicle, please let us know by completing the form and mailing it back to us.

If you have any questions or need any assistance, just contact your dealer or the appropriate Customer Assistance Center at the number listed below. The Customer Assistance Center’s hours of operation are from 8:00 AM to 11:00 PM, EST, Monday through Friday.

Division

Number

Text Telephones (TTY)

Cadillac

1-866-982-2339

1-800-833-2622

Guam

1-671-648-8650

 

Puerto Rico - English

1-800-496-9992

 

Puerto Rico - EspaƱol

1-800-496-9993

 

Virgin Islands

1-800-496-9994

 

Courtesy Transportation: If your vehicle is within the New Vehicle Limited Warranty your dealer may provide you with shuttle service or some other form of courtesy transportation while your vehicle is at the dealership for this repair. Please refer to your Owner’s Manual and your dealer for details on Courtesy Transportation.

We sincerely regret any inconvenience or concern that this situation may cause you. We want you to know that we will do our best, throughout your ownership experience, to ensure that your Cadillac CTS provides you many miles of enjoyable driving.

Scott Lawson

General Director,

Customer and Relationship Services

Enclosure

07271