Special Tools

J 39400-A Halogen Leak Detector

1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
3. Remove the front air deflector retainers (2).
4. Remove the front air deflector bolts (1).
5. Remove the front air deflector (3).



6. Remove the condenser upper bracket bolts (1).



7. Remove the condenser lower mounting bolts (1).



8. Remove the discharge line bolt.
9. Disconnect the discharge line from the condenser.
10. Remove and discard the O-ring.



11. Remove the condenser tube bolt.
12. Disconnect the condenser tube from the condenser.
13. Remove and discard the O-ring.



14. Remove the condenser (1).

1. If replacing the condenser, add the specified amount of PAG oil directly to the condenser. Refer to Refrigerant System Capacities.
2. Install the condenser (1).
3. Install a new O-ring to the condenser tube. Refer to O-Ring Replacement.
4. Connect the condenser tube to the condenser.

Notice: Refer to Fastener Notice in the Preface section.




5. Install the condenser tube bolt.

Tighten
Tighten the bolt to 9 N·m (80 lb in).

6. Install a new O-ring to the discharge line. Refer to O-Ring Replacement.
7. Connect the discharge line to the condenser.



8. Install the discharge line bolt.

Tighten
Tighten the bolt to 9 N·m (80 lb in).




9. Install the condenser lower mounting bolts.

Tighten
Tighten the bolts to 5.4 N·m (48 lb in).




10. Install the condenser upper bracket bolts.

Tighten
Tighten the bolts to 5.4 N·m (48 lb in).

11. Install the front air deflector (3).
12. Install the front air deflector bolts (1).
13. Install the front air deflector retainers (2).
14. Lower the vehicle.
15. Install the power steering cooler mounting bolts. Refer to Power Steering Fluid Cooler Replacement.



16. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging.
17. Leak test the fittings of the component using the J 39400-A