Removal Procedure
Caution: Refer to Approved Equipment for Collision Repair Caution in the Preface section.
Important: This panel is replaced at factory seams.
- Disable the SIR system. Refer to
SIR Disabling and Enabling
.
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
Caution: Sectioning should be performed only in the recommended areas. Failure to do
so may compromise the structural integrity of the vehicle and cause personal injury
if the vehicle is in a collision.
- Remove all related panels and components.
- Repair as much of the damage as possible .
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to
Anti-Corrosion Treatment and Repair
.
Important: Note the number and location of the factory welds for installation of the rear end panel.
- Locate, mark, and drill out all the necessary factory welds.
- Remove the rear end panel.
Installation Procedure
Important: If the location of the original plug weld holes can not be determined, or if structural weld-thru adhesive is present, space the plug weld holes every 40 mm (1½ in).
- Drill 8 mm (5/16 in) plug weld holes in the service part as necessary in the locations noted from the original panel.
- Prepare all mating surfaces as necessary.
- Apply Weld-Thru Coating to all mating surfaces. Refer to
Anti-Corrosion Treatment and Repair
.
- Position the rear end panel.
- Plug weld accordingly.
- Clean and prepare all of the welded surfaces.
- Install all of the related panels and components.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to
Anti-Corrosion Treatment and Repair
.
- Paint the repaired area. Refer to
Basecoat/Clearcoat Paint Systems
.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
- Enable the SIR system. Refer to
SIR Disabling and Enabling
.