GM Service Manual Online
For 1990-2009 cars only

Special Tools

DT-48371 Plug Wrench

Removal Procedure

Important: When performing the following procedure, use only hand tools to remove and install the drain and fill plugs.


    Object Number: 927064  Size: SH
  1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Reposition the underbody insulation as necessary to gain access to the fill plug.
  3. Remove the fill plug (6) using the DT-48371 .

  4. Object Number: 927063  Size: SH
  5. Remove the drain plug (8).
  6. Important: Ensure that an approved drain pan is used when draining the transfer case.

  7. Allow the transfer case to drain completely.

Installation Procedure

    Notice: Refer to Component Fastener Tightening Notice in the Preface section.


    Object Number: 927063  Size: SH
  1. Apply sealant GM P/N 12378470, (Canadian P/N 10952622), or equivalent to the threads of the drain plug.
  2. Install the drain plug (8).
  3. Tighten
    Tighten the drain plug to 25 N·m (18 lb ft).


    Object Number: 927064  Size: SH
  4. Fill the transfer case to the bottom of the fill plug hole with Mobil LT fluid GM P/N 88861950, (Canadian P/N 88861951).
  5. Install the fill plug (6).
  6. Tighten
    Tighten the fill plug hand tight plus 1.25 turns using the DT-48371 .

  7. Lower the vehicle.