Diagnostic Instructions
Circuit/System Description
The engine control module (ECM) commands the fans ON in either high speed or low speed, depending on cooling requirements. In low speed, both fans are turned ON at a reduced speed. High speed has both fans turned ON at full speed.
In low speed operation, the ECM applies ground to the coil side of the low speed fan 1 relay. This energizes the coil and applies voltage directly to the right cooling fan through the switch side of the relay. The right fan is connected in series
to the left cooling fan through the de-energized series/parallel (S/P) fan relay. The series circuit operates both fans at low speed.
In high speed operation, the ECM applies a ground to the coil side of the fan 1 relay, the S/P fan relay, and the high speed fan 2 relay. When energized, the fan 2 relay applies voltage directly to the left cooling fan through the
switch side of the relay. Simultaneously, the fan 1 relay and the S/P fan relay provide ignition voltage and a direct path to ground for the right cooling fan. With both fans connected in a parallel circuit, each fan receives full voltage
and operates at high speed.
Reference Information
Schematic Reference
Engine Cooling Schematics
Connector End View Reference
Component Connector End Views
Description and Operation
Cooling System Description and Operation
Electrical Information Reference
Scan Tool Reference
Control Module References for scan tool information
Circuit/System Verification
- Verify that DTCs P0480, P0481, P0691, P0692, P0693 and P0694 are not set.
- Ignition ON, command the appropriate fan relay ON and OFF with a scan tool. Verify that the fans turn ON and OFF when changing between the commanded states.
Circuit/System Testing
- Ignition OFF, disconnect the cooling fan relays.
- Connect a 30A fused jumper between the relay switch circuit terminal 30 and the ground circuit terminal 87 at the S/P fan relay connector. This will complete the right side fan ground circuit. Leave this jumper in place for the remainder
of this procedure.
Important: The following test must be performed on both the high speed fan 3 relay circuit and the low speed fan 1 relay circuit.
- Ignition ON, verify that a test lamp illuminates between the relay switch ignition circuit terminal 30 and ground.
⇒ | If the test lamp does not illuminate, test the appropriate relay switch B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal and the relay switch B+ circuit fuse is open, test the relay controlled output circuit
for a short to ground. If the circuit tests normal, test or replace the relay. |
Important: The following test must be performed first on the high speed fan 3 relay circuit and next on the low speed fan 1 relay circuit. Leave the jumper connected to the low speed fan relay circuit for the next
test.
- Connect a 30A fused jumper between the relay switch B+ circuit terminal 30 and the relay controlled output circuit terminal 87. Verify the appropriate fan is activated
⇒ | If the appropriate fan does not activate, test the relay controlled output circuit for a short to ground or an open/high resistance. If the circuit tests normal, test the fan ground circuit for an open/high resistance. If the circuit tests normal,
replace the fan. |
- Install the S/P fan relay. Verify both fans activate at low speed.
⇒ | If both fans do not activate, test the relay controlled output circuit terminal 87A of the S/P fan relay for a short to ground or an open/high resistance. |
- If all circuits test normal, test or replace the relay.
Component Testing
- Ignition OFF, disconnect the cooling fan relay.
- Test for 70-110 ohms of resistance between terminals 85 and 86.
⇒ | If the resistance is not within the specified range, replace the relay. |
- Test for infinite resistance between the following terminals:
⇒ | If not the specified range, replace the relay. |
- Test for less than 2 ohms of resistance between terminals 30 and 87A.
⇒ | If greater than the specified range, replace the relay. |
- Install a 20A fused jumper wire between relay terminal 85 and 12 volts. Install a jumper wire between relay terminal 86 and ground. Test for less than 2 ohms of resistance between terminals 30 and 87.
⇒ | If greater than the specified range, replace the relay. |
Repair Instructions
Perform the
Diagnostic Repair Verification after completing the diagnostic procedure.