Inspections
| Action
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DEFINITION: Fuel economy, as measured by an actual road test, is noticeably lower than expected. Also, the fuel economy is noticeably lower than it was on this vehicle at one time, as previously shown by an actual road test.
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Preliminary
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• | Inspect the engine control module (ECM) grounds for being clean, tight, and in the correct locations. Refer to
Engine Controls Schematics
. |
• | Verify that the ECM and ECM bracket fasteners are at the correct torque. |
• | Verify the owner's driving habits, by asking the following questions: |
- | Is the A/C or the Defroster mode ON full time? |
- | Are the tires at the correct pressure? |
- | Is there excessively heavy loads being carried? |
- | Is the acceleration rate too much, too often? |
- | Is the vehicle used for towing? |
• | Inspect the intake air duct and air cleaner outlet resonator for the following conditions: |
- | Improperly installed hoses |
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Fuel System
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• | Verify that each injector harness is connected to the correct injector/cylinder according to the firing order. |
• | Inspect for foreign material accumulation in the throttle bore, coking on the throttle valve, or on the throttle shaft. Refer to
Throttle Body Inspection and Cleaning
. Also inspect for throttle body tampering. |
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Sensor/System
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• | Inspect the air intake system and the crankcase for air leaks. |
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Ignition System
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• | Inspect for the correct installation of the ignition coil seals. Incorrect installation may allow water to enter the spark plug area. Inspect for moisture and corrosion. |
• | Remove the spark plugs and inspect for the following conditions: |
- | Refer to the following procedures: |
• | If the spark plugs are gas, coolant, or oil fouled, determine the cause before replacing the spark plugs. Refer to the following procedures: |
- | For diagnosis of coolant contaminated spark plugs, refer to
Loss of Coolant
. |
• | Inspect the spark plug boots and terminals for burning or micro-arcing, corrosion, and damage to the insulation. |
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Engine Cooling System
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• | Test the engine thermostat. Verify the correct operation and heat range. Refer to
Thermostat Diagnosis
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Engine Mechanical
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• | Inspect for the following engine mechanical conditions: |
- | Excessive oil in the combustion chamber or leaking valve seals |
- | Incorrect cylinder compression |
- | Sticking or leaking valves |
- | Excessive carbon buildup in the combustion chambers--Clean the chambers with top engine cleaner. Follow the instructions on the can. |
- | For more information, refer to the following procedures: |
• | Inspect the following components for incorrect basic engine parts: |
- | Pistons, connecting rods, or bearings |
- | Refer to the following procedures: |
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Additional
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• | Inspect the vacuum hoses for splits and kinks. Verify that the connections and routing are as shown on the Vehicle Emission Control Information Label. Refer to
Emission Hose Routing Diagram
. |
• | Test the transmission torque converter clutch (TCC). The scan tool should indicate a drop in engine speed, when the system commands the TCC ON. Refer to
Torque Converter Diagnosis
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• | Inspect the following exhaust system components: |
- | The exhaust system for damage |
- | The mufflers for heat distress or possible internal failure |
- | The three-way catalytic converters for restrictions |
• | Electromagnetic interference (EMI) on the crankshaft position (CKP) sensor signal circuits can cause an engine misfire condition. You can usually detect EMI with a scan tool by monitoring the engine speed parameter. A sudden increase
in the engine speed parameter, with little change in actual engine speed, indicates that EMI is present. Inspect for high voltage components near the ignition control circuits if a condition exists. Also, inspect the engine ground shield of the CKP sensor circuits. |
• | Inspect the brake system, including the parking brake, for dragging or incorrect operation. Refer to
Symptoms - Hydraulic Brakes
. Ensure that the vehicle operator does not drive with a foot on the brake pedal. |
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