Most fluid oil leaks are easily located and repaired by
visually finding the leak and replacing or repairing the necessary parts.
On some occasions a fluid leak may be difficult to locate or repair.
Use the following steps in order to find the leak:
- Identify the fluid, determine whether it is engine oil, automatic
transmission fluid or power steering fluid.
- At what point is the fluid leaking from? After running the vehicle
at normal operating temperature, park the vehicle over a large sheet of paper.
After a few minutes, you should be able to find the approximate location of
the leak by the drippings on the paper.
- Visually check around the suspected component. Check around the
gasket mating surfaces for leaks. A mirror is useful for finding leaks in
areas that are hard to reach.
- If the leak still cannot be found, it may be necessary to clean
the suspected area with a degreaser, steam or spray solvent. Clean the area
well, then dry the area. Operate the vehicle for several miles at normal operating
temperature and varying speeds After operating the vehicle, visually check
the suspected component. If you still cannot locate the leak, try using the
powder or black light and dye method.
Perform the following steps in order to perform the powder method:
- Clean the suspected area.
- Apply an aerosol-type powder (such as foot powder) to the suspected
area.
- Operate the vehicle under normal operating conditions.
- Visually inspect the suspected component. You should be able to
trace the leak path over the white powder surface to the source.
A dye and light kit is available for finding leaks. Refer to manufacturer's
directions when using the kit.
- Pour specified amount of dye into the leaking component system.
- Operate the vehicle under normal operating conditions as directed
in the kit.
- Direct the light toward the suspect area. The dyed fluid will
appear as a yellow path leading to the source.
Repairing the Leak
Once the origin of the leak has been pinpointed and traced back to its
source, the cause of the leak must be determined in order for it to be repaired
properly. If a gasket is replaced, but the sealing surface is damaged, the
new gasket will not repair the leak, the surface must be repaired or replaced.
Before attempting to repair a leak, be sure that the gasket and sealing surfaces
are correct.
Perform the following steps in order to check for gasket leaks:
- Inspect the fluid level/pressure is too high.
- Check the crankcase ventilation system for restrictions or malfunctioning
components.
- Inspect for improperly tightened fasteners or dirty/damaged threads.
- Look for warped flanges or sealing surfaces.
- Check for scratches, burrs or other damage to the sealing surface.
- Look for a damaged or worn gasket.
- Check for cracking or porosity of the component.
- Check for use of an improper sealant used (where applicable).
Perform the following steps in order to check for seal leaks:
- Inspect the fluid level/pressure is too high.
- Check the crankcase ventilation system for restrictions or malfunctioning
components.
- Check for a damaged O-ring seal bore (scratched, burred or nicked).
- Look for a damaged or worn oil seal.
- Check for improper component installation.
- Look for cracks in the component.
- Inspect shaft surface for scratches, nicks or damage.
- Check for loose or worn bearing which may lead to premature oil
seal wear.