GM Service Manual Online
For 1990-2009 cars only

Object Number: 62016  Size: MF
Automatic Transmission Components VIN 1 and K
Automatic Transmission Controls Schematics
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice

Circuit Description

The Torque Converter Clutch Pulse Width Modulation Solenoid Valve (TCC PWM Sol. Valve) controls the fluid acting on the converter clutch valve. The clutch valve controls the application and the release of the TCC. When you command the TCC PWM Sol. Valve OFF, the Powertrain Control Module (PCM) receives high voltage. When you command the TCC PWM Sol. Valve ON, the PCM receives low voltage.

DTC P1860 sets anytime the received voltage is outside of the calibration limits. DTC P1860 is a type A DTC .

Conditions for Setting the DTC

    • The system voltage is 10-16 volts.
    • The engine speed is more than 500 RPM for 5 seconds.
    • Not in fuel shut off
    • The PCM commands the transmission to first gear.
    • The PCM commands the solenoid to greater than 90% and circuit 418 voltage remains low (0.0 volts).
    • The PCM commands the solenoid to less than 10% and circuit 418 voltage remains high (B+).
    • All conditions are met for 5 seconds.

Action Taken When the DTC Sets

    • The PCM inhibits TCC operation.
    • The PCM inhibits 4th gear if the transmission is in the hot mode
    • The PCM disables shift adapts.
    • The PCM illuminates the Malfunction Indicator Lamp (MIL).

Conditions for Clearing the MIL/DTC

    • The PCM turns OFF the MIL after three consecutive ignition cycles without a failure reported.
    • A scan tool can clear the DTC from the PCM history. The PCM clears the DTC from the PCM history if the vehicle completes 40 warm-up cycles without a failure reported.
    • The PCM cancels the DTC default actions when the fault no longer exists and the ignition is OFF long enough in order to power down the PCM.

Diagnostic Aids

  1. Inspect the wiring for poor electrical connections at the PCM. Inspect the wiring at the transmission 20-way connector. Inspect the wiring at the 2-way TCC connector. Look for the following conditions:
  2.  - A bent terminal
     - A backed out terminal
     - A damaged terminal
     - Poor terminal tension
     - A chafed wire
     - A broken wire inside the insulation
  3. When diagnosing for an intermittent short or open condition, massage the wiring harness while watching the test equipment for a change.
  4. Ensure that the transmission fluid is at the proper level.

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. This step isolates the engine harness from the transmission harness. Use a test lamp in order to verify the circuitry.

  2. This step verifies that circuit 418 is not open or shorted to power.

  3. This step verifies that the TCC PWM solenoid is not shorted across its windings or increased its resistance.

  4. Because of the harsh conditions inside the transmission, repairing the A/T Wiring Harness Assy. is not acceptable. You must replace the A/T Wiring Harness Assy.

DTC P1860 Torque Converter Clutch (PWM) Solenoid Electrical

Step

Action

Value(s)

Yes

No

1

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Install the Scan Tool ®.
  2. With the engine OFF, turn the ignition switch to the RUN position.
  3. Important: Before clearing the DTCs, use the scan tool in order to record the Freeze Frame and Failure Records for reference. The Clear Info function will erase the data.

  4. Record the DTC Freeze Frame and Failure Records.

Are DTCs P0753 and P0758 set?

--

Go to Step 3

Go to Step 6

3

  1. Remove the MISC ENG fuse.
  2. Inspect the fuse for an open.

Refer to Troubleshooting Procedures, Section 8.

Did you find and correct a problem?

--

Go to Step 4

Go to Step 5

4

Repair the short to ground in circuit 639.

Refer to Troubleshooting Procedures, Section 8.

Did you find and correct a problem?

--

Go to Step 20

--

5

Repair the open in circuit 639.

Refer to Troubleshooting Procedures, Section 8.

Did you find and correct a problem?

--

Go to Step 20

--

6

  1. Turn the ignition switch OFF.
  2. Disconnect the transmission 20-way connector.
  3. Connect the J 39775 Jumper Harness to the engine-side 20-way connector.
  4. Connect a test lamp from terminal E to terminal T of the jumper.
  5. With the engine OFF, turn the ignition ON.
  6. Additional DTCs will set.

Is the test lamp OFF?

--

Go to Step 7

Go to Step 8

7

Inspect circuit 418 for an open.

Refer to Troubleshooting procedures, Section 8.

Did you find and correct a problem?

--

Go to Step 20

Go to Step 18

8

  1. Select A/T Outputs, TCC PWM Solenoid.
  2. Cycle the TCC PWM solenoid ON and OFF three times.
  3. Important: When the TCC PWM solenoid is ON, the test lamp will be brilliant. When the TCC PWM solenoid is OFF, the test lamp will pulsate.

Does the solenoid cycle ON and OFF as commanded?

--

Go to Step 12

Go to Step 9

9

Inspect circuit 418 for a short to ground.

Refer to Troubleshooting Procedures, Section 8.

Did you find and correct a problem?

--

Go to Step 20

Go to Step 10

10

Is the test lamp always OFF?

--

Go to Step 11

--

11

Inspect circuit 418 for a short to power.

Refer to Troubleshooting Procedures, Section 8.

Did you find and correct a problem?

--

Go to Step 20

Go to Step 18

12

  1. Turn the ignition switch OFF.
  2. Disconnect the J 39775 Jumper Harness from the engine-side 20-way connector.
  3. Connect the J 39775 Jumper Harness to the transmission 20-way connector. (Connector End View )
  4. Connect an ohmmeter from terminal E to terminal T of the jumper.

Is the measured resistance within the specified range?

10ohms to 15ohms

Go to Step 18

Go to Step 13

13

Is the resistance greater than the specified value?

100ohms

Go to Step 14

Go to Step 15

14

  1. Inspect Automatic Transmission Wiring Harness Assembly circuit 839 (RED) for an open.
  2. Inspect circuit 418 (TAN) for an open.

Refer to Troubleshooting Procedures, Section 8.

Did you find a problem?

--

Go to Step 19

Go to Step 17

15

Connect an ohmmeter from terminal T of the jumper to ground.

Is the measured resistance less than the specified value?

100ohms

Go to Step 16

Go to Step 17

16

Inspect Automatic Transmission Wiring Harness Assembly circuit 418 (TAN) for a short to ground.

Refer to Troubleshooting Procedures, Section 8.

Did you find and correct a problem?

--

Go to Step 19

--

17

Replace the TCC PWM Sol. Valve.

Refer to Solenoids and Wiring Harness, in On-Vehicle Service.

Is the replacement complete?

--

Go to Step 20

--

18

Replace the PCM.

Refer to Powertrain Control Module Replacement/Programming , Section 6.

Is the replacement complete?

--

Go to Step 20

--

19

Replace the A/T Wiring Harness Assy.

Refer to Solenoids and Wiring Harness, in On-Vehicle Service.

Is the replacement complete?

--

Go to Step 20

--

20

In order to verify your repair, perform the following procedure:

  1. Select DTC.
  2. Select Clear Info.
  3. Operate the vehicle under the following conditions:
  4. • The system voltage is 10-16 volts.
    • The ignition switch is ON.
    • The engine speed is more than 500 RPM for 5 seconds.
    • The vehicle is not in fuel shut off.
    • The PCM commands the TCC PWM duty cycle to less than 10%, and the circuit 418 voltage decreases to 0 volts.
    • The PCM commands the TCC PWM duty cycle to greater than 21%, and the circuit 418 voltage increases to B+.
    • All these conditions are true for 5 seconds.
  5. Select Specific DTC.
  6. Enter DTC P1860.

Has the test run and passed?

--

System OK

Begin the diagnosis again. Go to Step 1