GM Service Manual Online
For 1990-2009 cars only

CAMPAIGN FUEL LEAK (ENGINE RUNNING) CRACKED FUEL RET.HOSE

CONDITION GENERAL MOTORS HAS DETERMINED THAT CERTAIN 1984 "B","D","E"AND"G" SERIES EQUIPPED WITH 5.0L V8 GASOLINE ENGINES MAY HAVE BEEN ASSEMBLED WITH A SMALL RUBBER FUEL RETURN HOSE WHICH COULD SLOWLY LEAK FUEL (3 TO 5 DROPS PER MINUTE) ON THE GROUND WHILE THE ENGINE IS RUNNING. VEHICLES INVOLVED INVOLVED ARE CERTAIN 1984 MODELS EQUIPPED WITH 5.0L (LV2) V8 GASOLINE ENGINES BETWEEN THE FOLLOWING SERIAL NUMBERS: ASSEMBLY PLANT SERIAL NUMBERS

SERVICE PROCEDURE 1. COVER THE SEAT AND FENDERS. 2. DISCONNECT THE NEGATIVE BATTERY CABLE. 3. REMOVE AIR CONDITIONING BELT AND D AND C A/C COMPRESSOR AND SET TO THE SIDE. LOOSEN A.I.R. PUMP BOLT FOR EASE OF COMPRESSOR INSTALLATION. 4. DISCONNECT THE FUEL RETURN HOSE AT THE FUEL PUMP. (REFER TO FIGURE 1). 5. RAISE VEHICLE ON HOIST AND DISCONNECT FUEL RETURN HOSE FROM STEEL LINE. INSTALL NEW FUEL RETURN HOSE ON STEEL LINE USING ORIGINAL HOSE CLAMP. 6. LOWER VEHICLE AND INSTALL NEW HOSE ON FUEL PUMP USING ORIGINAL CLAMP. 7. REVERSE STEPS 1, 2 AND 3 TO COMPLETE INSTALLATION. 8. INSTALL A CAMPAIGN IDENTIFICATION LABEL. PARTS INFORMATION THE PARTS FOR THIS CAMPAIGN ARE TO BE OBTAINED FROM WDDGM. DESCRIPTION PART NUMBER FUEL RETURN HOSE 22506189


Object Number: 90495  Size: MF


Object Number: 90382  Size: LF

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.