Powertrain Control Module Replacement/Programming PCM Service

Service of the PCM normally consists of PCM replacement or PCM reprogramming. If the diagnostic procedures call for PCM replacement, check the PCM first to see if it is the correct part. If the PCM is malfunctioning, remove it and install the new service PCM.

The new service PCM will not be programmed. You must program the new PCM. DTC P0602 indicates that the PCM is not programmed or has malfunctioned.

Notice: In order to prevent possible electrostatic discharge damage to the PCM, do not touch the connector pins or soldered components on the circuit board.

Important: When replacing the production PCM with a service PCM (controller), it is important to transfer the broadcast code and production PCM number to the service PCM label. Do not record on PCM cover. This will allow positive identification of PCM parts throughout the service life of the vehicle.

Notice: Turn the ignition OFF when installing or removing the PCM connectors and disconnecting or reconnecting the power to the PCM (battery cable, PCM pigtail, PCM fuse, jumper cables, etc.) in order to prevent internal PCM damage.

Important: It is necessary to record the remaining engine oil life. If the replacement module is not programed with the remaining engine oil life, the engine oil life will default to 100%. If the replacement module is not programmed with the remaining engine oil life, the engine oil will need to be changed at 5000 km (3,000 mi) from the last engine oil change.

1. Using a scan tool, retrieve the percentage of remaining engine oil. Record the remaining engine oil life.
2. Disconnect the negative battery cable.
3. Remove 2 screws from the air cleaner top cover.



4. Remove the air cleaner top cover.



5. Remove the PCM from the air cleaner.
6. Disconnect the harness connectors from the PCM.
7. Remove the PCM from the engine compartment.
8. If the PCM is being replaced, remove the KS module for installation in the new PCM. Go to Knock Sensor Module Replacement .

1. If a new PCM is being installed, install the KS module from the original PCM. Go to Knock Sensor Module Replacement .



2. Connect the harness connectors to the PCM (3).
3. Install the PCM into the air cleaner.



4. Install the air cleaner top cover and 2 screws.

Tighten
Tighten the air cleaner top cover retaining screws to 3-5 N·m (27-45 lb in).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

5. Connect the negative battery cable.
6. If a new PCM is being installed, program the PCM.
7. Perform the crankshaft position system variation learn procedure. Refer to Powertrain Control Module Replacement/Programming .

1. Set-up - Ensure that the following conditions have been met:

•	The battery is fully charged.

•	The ignition is ON.

•	The Techline equipment cable connection at the DLC is secure.

2. Program the PCM using the latest software matching the vehicle. Refer to up-to-date Techline equipment user's instructions.
3. If the PCM fails to program, proceed as follows:

•	Ensure that all PCM connections are OK.

•	Check the Techline equipment for the latest software version.

•	Attempt to program the PCM. If the PCM still cannot be programmed properly, replace the PCM. You must program the replacement PCM.

1. Clear DTCs.
2. Perform the On-Board Diagnostic System Check.
3. Start the engine and run for one minute.
4. Use the scan tool to check for DTCs.
5. If DTC P0325 is set, the KS module is not fully seated, is missing, or is malfunctioning.
6. If DTC P1336 is set, perform the crankshaft position system variation procedure. Refer to Powertrain Control Module Replacement/Programming .

Powertrain Control Module Replacement/Programming CKP Variation Learn

The crankshaft position system variation compensating values are stored in the PCM non-volatile memory after a learn procedure has been performed. If the actual crankshaft position system variation is not within the crankshaft position system variation compensating values stored in the PCM, DTC P0300 may set (refer to Diagnostic Aids for DTC P0300).

The crankshaft position system variation learn procedure should be performed if any of the following conditions are true:

Caution: Before performing the Crankshaft Position System Variation Learning Procedure always set the vehicle parking brake and block the drive wheels in order to prevent personal injury. Release the throttle immediately when the engine starts to decelerate in order to eliminate over revving the engine. Once the learn procedure is completed, the control module will return engine control to the operator and the engine will respond to the throttle position.

Important: Begin the crankshaft position system variation learn procedure with the ignition switch OFF. Do not turn ON the ignition switch or start the vehicle unless instructed to do so by the scan tool.

1. Set the parking brake.
2. Block the drive wheels.
3. Ensure that the hood is closed.
4. Start the engine and allow engine coolant temperature to reach at least 70°C (158°F).
5. Turn OFF the ignition switch.
6. Select and enable the crankshaft position variation learn procedure with the scan tool.
7. Start the vehicle
8. Apply and hold the service brake pedal firmly.
9. Ensure that the transaxle is in Park.
10. Increase accelerator pedal position until CKP system variation learn fuel cutoff is reached. CKP system variation learn fuel cutoff is reached at 5150 RPM. Immediately release the accelerator pedal when fuel cutoff is reached.
11. The crankshaft position system variation compensating values are learned when RPM decreases back to idle. If the procedure terminates, refer to Important above for instructions.
12. Observe DTC status for DTC P1336.
13. If the scan tool indicates that DTC P1336 ran and passed, the crankshaft position system variation learn procedure is complete. If the scan tool indicates DTC P1336 failed or not run, check for other DTCs. If no DTCs other than P1336 are set, repeat the crankshaft position system variation learn procedure as necessary.