The L36 and the L67 exhaust systems incorporate
the following components from the front to the rear:
• | An exhaust manifold front pipe |
• | The catalytic converter |
The exhaust manifold front pipe is welded to the catalytic converter.
Both components are serviced as one unit. The exhaust crossover pipe is attached
to the following exhaust manifolds:
- The front manifold
- The rear manifold
The intermediate pipe is welded to the converter outlet.
All pipe to manifold connections are the ball joint type. The ball joints
allow angular movement for engine roll motion.
Catalytic Converter
The catalytic converter is an emission control device. The catalytic
converter is added to the exhaust system on gasoline engine cars in order
to reduce pollutants from the exhaust gas stream. The catalyst in the monolith
converter is not serviceable.
Notice: In order to avoid damage to the catalyst, use unleaded fuel only.
The catalytic converter contains a second oxygen sensor located near
the converter outlet.
Heat Shields
The heat shields are attached to the vehicle underside of the body in
order to reflect theheat of the exhaust system away from the body.
Caution: Always reinstall any heat shield that is removed. Failure to do so may
cause damage to other components. The post catalytic converter oxygen sensor
is protected by a heat shield, which is attached to the underside of the vehicle.
Exhaust System Hangers General Description
The exhaust system is supported by free hanging rubber mountings. The
rubber mountings serve the following functions:
- Permit exhaust system movement
- Stop the transfer of noise into the passenger compartment
- Stop the transfer of vibration into the passenger compartment.
The following conditions can cause exhaust system rattles and noise
vibrations:
- Component misalignment
- Heat shield retention
Leave all the bolts or the nuts loose until all the components are properly
aligned. Tighten the bolts and the nuts from the front to the rear of the
vehicle.
Exhaust system maintenance is not required. Inspect the
condition of the catalytic converter, the pipes, and the mufflers if the vehicle
is raised for other service.
Exhaust On-Vehicle Service
Leave enough clearance between the following components during the exhaust
components installation:
- The hot exhaust components and the pipes
- The hot exhaust components and the hoses
Inspect the following components:
- The exhaust system
- The vehicle body areas near the exhaust
- The trunk
- The tail light seals
Inspect the above components for the following conditions:
Notice: If there is any mis-positioning, incorrect installation,
or failure of components in the brake system pipes, hoses, or wheel cylinders,
check for brake damage. The exhaust system components must have adequate clearance
from the floor pan to avoid overheating of the floor pan, damage to the passenger
compartment carpets and damage to items in the luggage compartments.
Correct any damaged areas immediately.
Exhaust Component Replacement
The exhaust system is welded. The following exhaust components can be
serviced:
- The front pipe/catalytic converter
- The resonator/intermediate pipe
- The muffler/tail pipe
When servicing the exhaust system, remember the following items:
• | Make the cut (1) for the C car closer to the intermediate pipe (2) in an intermediate
pipe replacement. |
• | Make the cut (1) for the H car closer to the muffler for an intermediate pipe
replacement or a catalytic converter replacement. |
• | Make the following cuts for the muffler replacement: |
- | At line 3 for the C car |
- | At line 2 for the H car |
• | Remove the remaining portions of the converter inlet/outlet pipe
when installing a replacement convertor to either of the following components: |
- | The intermediate pipe/resonator |
Caution: If replacing a converter and adjacent pipe, use the sleeve or spacer
that is supplied. Failure to do so may result in a poor fit, allowing
exhaust gases to be released under the vehicle. This may cause bodily injury.
• | Use the pipe sleeve when the following components are replaced: |